Automate AM7.5 Installation Manual Page 8
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- Table of contents
- TROUBLESHOOTING
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Publication 1394-IN002B-EN-P — February 2004
P-2 Preface
Contents of this Manual
Refer to the following listing for the descriptive contents of this
installation manual.
Product Receiving and
Storage Responsibility
You, the customer, are responsible for thoroughly inspecting the
equipment before accepting the shipment from the freight company.
Check the item(s) you receive against your purchase order. If any
items are obviously damaged, it is your responsibility to refuse
delivery until the freight agent has noted the damage on the freight
bill. Should you discover any concealed damage during unpacking,
you are responsible for notifying the freight agent. Leave the shipping
container intact and request that the freight agent make a visual
inspection of the equipment.
Store the product in its shipping container prior to installation. If you
are not going to use the equipment for a period of time, store using
the following guidelines.
• Use a clean, dry location
• Maintain an ambient temperature range of -40 to 70° C
(-40 to 158° F)
• Maintain a relative humidity range of 5% to 95%, non-condensing
• Store it where it cannot be exposed to a corrosive atmosphere
• Store it in a non-construction area
Chapter Title Contents
Preface
Describes the purpose, background, and scope of
this manual. Also specifies the audience for
whom this manual is intended.
1
Installing Your 1394 SERCOS
Interface System
Provides system mounting information for the
1394 SERCOS interface components.
2
1394 SERCOS Interface
Connector Data
Provides system module and axis module
connector locations, signal descriptions, and I/O
specifications.
3
Connecting Your 1394 SERCOS
Interface System
Provides connection and wiring information for
the 1394 SERCOS interface components.
4
Troubleshooting Status
Indicators
Provides troubleshooting tables that define the
1394 status LEDs and fault codes.
Appendix A Specifications and Dimensions
Provides mounting dimensions, and power,
weight, environmental, and functional
specifications for the 1394.
Appendix B Interconnect Diagrams
Provides power, shunt, and drive/motor
interconnect diagrams for the 1394.
Appendix C
Catalog Numbers and
Accessories
Provides catalog numbers and descriptions of the
1394 and related products.
- 1394 SERCOS 1
- Interface 1
- Multi-Axis Motion 1
- Control System 1
- Important User Information 2
- Table of Contents 3
- Chapter 3 4
- Connecting Your 1394 SERCOS 4
- Interface System 4
- Chapter 4 5
- Appendix A 5
- Appendix B 6
- Appendix C 6
- Who Should Use this 7
- Purpose of this Manual 7
- Contents of this Manual 8
- Product Receiving and 8
- Storage Responsibility 8
- Related Documentation 9
- Conventions Used in this 9
- Allen-Bradley Support 10
- Chapter Objectives 11
- Complying With European 12
- Union Directives 12
- 1394 System Component 13
- Overview 13
- Figure 1.1 14
- Before Mounting Your 15
- System Mounting Requirements 16
- Figure 1.2 17
- Figure 1.3 18
- 1394 Mounting Hole Layout 18
- HF Bonding Your System 19
- Figure 1.5 20
- Figure 1.6 21
- Bonding Multiple Subpanels 21
- Planning Your Panel Layout 22
- Figure 1.8 23
- Figure 1.10 27
- Mounting Your 1394 28
- SERCOS interface System 28
- Engaged alignment tab 29
- SERCOS System Module 30
- Mounting Your External 31
- Shunt Resistor Kit 31
- Figure 2.1 34
- Figure 2.2 35
- System Module Connector 36
- Pin-outs 36
- Figure 2.3 37
- Figure 2.4 38
- Figure 2.5 39
- Stegmann Hiperface (SRS/SRM) 40
- Figure 2.6 42
- Figure 2.7 43
- 1394C-SJTxx-D Input Power 43
- Locating Axis Module 44
- Connectors and Indicators 44
- Axis Module Connector 45
- Understanding I/O 47
- Specifications 47
- Figure 2.9 48
- Figure 2.10 48
- Figure 2.11 49
- 1394 System Module 50
- Normally 50
- Figure 2.13 51
- Relay Outputs 51
- Understanding Feedback 53
- Feedback Power Supply 54
- Understanding Basic 55
- Wiring Requirements 55
- Building Your Own Cables 56
- Input Power Conditioning 57
- Determining Your Type of 58
- Input Power 58
- Figure 3.2 59
- Setting the Ground Jumper 60
- Configurations 60
- Figure 3.3 61
- Figure 3.4 62
- Figure 3.5 62
- Grounding Your 1394 63
- SERCOS Interface System 63
- Figure 3.7 64
- Figure 3.8 64
- 1394 Front View 65
- Motor Power 65
- Cable Clamp 65
- Motor Brake and 66
- Thermal Switch Wires 66
- Power Wiring 67
- Requirements 67
- Connecting Input Power 69
- Wiring Main Input Power 70
- Wiring Logic Power 71
- Connecting Motor Power 74
- Thermal Switch, and Brake 74
- Figure 3.11 75
- Figure 3.12 83
- Figure 3.13 84
- Figure 3.14 85
- Figure 3.15 87
- Wiring I/O Cables 87
- COL INT DC+ 88
- Connecting Your SERCOS 89
- Fiber-Optic Cables 89
- Figure 3.19 90
- Figure 3.20 90
- Understanding How to 93
- Detect a Problem 93
- Troubleshooting System 94
- Troubleshooting the 96
- SERCOS Network Status 96
- Axis Module Faults 100
- Troubleshooting General 103
- System Problems 103
- Specifications and Dimensions 105
- Power Specifications 106
- Voltage rating = 24V ac 107
- Figure A.1 108
- Figure A.2 108
- Relay Contact Specifications 110
- System Modules 111
- Axis Modules 111
- General Specifications 112
- Bussmann part number 113
- Dimensions 115
- Figure A.4 116
- Figure A.5 116
- Interconnect Diagrams 117
- 1394 SERCOS Interface 118
- Interconnect Diagram 118
- Power Interconnect 119
- Diagrams 119
- Shunt Module Interconnect 120
- IMPORTANT 121
- Axis Module/Motor 122
- SLIDER INTERCONNECT 123
- Thermal Switch and Brake 125
- Figure B.9 126
- Axis 2 Axis 3 127
- Brake Interconnect Diagrams 130
- Axis 0 Axis 1 Axis 2 Axis 3 132
- B-18 Interconnect Diagrams 134
- Appendix 135
- 1394 System Modules 135
- 1394 Axis Modules 136
- RSLogix 5000 Software 136
- AC Line Filters 136
- External Shunt Modules 136
- 1394 Accessories 139
- I-2 Index 142
- Index I-3 143
- I-4 Index 144
- , 3-12, 3-22 145
- I-6 Index 146
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